Ultrasonic Thickness Measuring System

1Measuring pipe thickness 2Eliminate the quality risks 3Complete recording&filing of production data 4Reduce starting up time

  

 

Ultrasonic Online Thickness Measurement System of Plastic Pipe

 

-----Model: ULTRAMAC Series------

 

The scope of application: gas pipe, water supply pipe, catheter and medical catheter.

This thickness measurement system is used for the uninterrupted measuring and monitoring of the change of the thickness, outer diameter, eccentricity and out-of-roundness in the whole production process of pipes,therefore, the quality risks can be completely eliminated in production process .

The system brings the following benefits to the production of pipes:

Lower and completely eliminate the quality risks in the production of plastic pipes and improve product quality.Shorten the start-up time, reduce the rejection ratio.Having the function of complete recording and filing of production data.Automatically generate a statistics form of pipe quality.

 The advantages that differs from the traditional measurement system:

 The measurement accuracy and stability

The automatic capture of patent technology and high-precision probe originally

imported from USA is adopted, so the measurement data is more stable and accurate.

   Automatic identification and marking of pipes

You can know everything about production and quality at any time without reading production records written by workers in the process of production, because our measurement system can monitor and record the whole production process of pipes. By the automatic identification and marking function of the system, the user can easily know about production and quality conditions. In case that the quality risks of pipes are found, you just need to go to the warehouse and find out the numbered pipes. Even if the problem pipes have been carried to the construction site, we can also find them out, because the recording and filing datas of our system can be traced back to half a month, even half a year ago.

 Convenient for production management:

Our measurement data cover the whole production process, and you can easily know about the followings: shutdown time of production line, starting time of production line, quality problem occurring time, etc.

   Quality statistics of single pipe:

Based on the strict quality requirements from high-end customers, our system can generate a quality statistical report for every pipe, and the report can be used and printed out as an effective evidence for the pipe quality.

 Our remote monitoring software can let you easily know about the production field and the historical production. (optional)

   Features:

(1) Core components are imported from USA with original package

(2) The highest measurement precision can reach to 0.001mm, the Minimum measurable outer diameter: 0.25mm, the maximum measurable outer diameter: 1600mm.

(3) The consumption of measured power is low(<30W)

(4) The production measurement historical data recording can be stored for a long time

 Optional items

(1) Automatically number the pipes that come off the production line, automatically identify and number the waste pipes.

(2) Automatically generate a quality statistical report for every pipe

(3) Remote monitoring

(4) Measurement of multi-layer pipes

 Scanning box:

The scanning box is equipped with an ultrasonic measuring point inside and has a probe cooling and purging device. The ultrasonic probe converts DSP processing pulse incentive energy of DSP signals into ultrasonic wave and sends it out, and converts echo small signals into weak electricity signals and sends it back to the DSP signal processor.

Main functions:

1. Automatic search: DSP can quickly find out the right echo and distinguish noise wave;

2. Automatic setting: DSP can search the right echo and automatically adjust signal gain according to preset parameters;

3. Automatic tracking: when the product changes, DSP can instantly adjust the capture window so as to track and lock the right echo;

4. Highest precision: DSP can automatically capture and calculate all echoes internally, really realize a series of processing such as full-automatic scanning, capturing, adjustment, measurement and calculation, and always keep high consistency along with the changes of products and settings, so that the average wall-thickness and measuring values of concentricity with higher precision are provided;

5. Without human intervention: provideing unique automatic setting technology;

Man-machine interaction (MMI) - display the control hardware and software

The DATASE-15H industrial tablet computer with DATASE1000R ultrasonic measurement control software is installed , which is used as the tool of data interchange, data acquisition and data storage. It use the high-end 12 or 15-inch TFT color touch LCD screen. The whole machine adopts the ultra-thin and fanless structure, with light weight and good heat dissipation, therefore, it is suitable to be used in a continuous operation environment with dusty, high electro-magnetic interference and high ambient temperature, and the system has a large-capacity hard disk, which can store production data for a long time.

                                                                            

  The components of the thickness-measuring system:

The measurement system is formed by hardware components such as a scanning box, a DSP signal processor and an industrial personal computer (IPC), like the following figure:

          Scanning box                                  DSP processors                                                     Man-machine interface

Use Cases:

Ultrasonic Thickness Measuring System